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Honestly I'm not kidding, I can't make this stuff up..... This is the sort of rats nest I see every day. It is amazing that electrical fires on boats only make up 55% of them. But I digress.
Everything you can see in this photo has to get fixed. None of it is suitable. The #1 issue with the starter on these engines is the yellow wire with the red tracer. Follow that wire from the starter solenoid over to the in-line fuse holder. These fuse holders were cheap junk. I often find them cracked, rusted and not allowing the engine to start. As I said the number one "no start" issue I see on Universal diesels is that in-line fuse holder. The fuse holder for starter excite in this location is not even needed. The only reason I ever replace them is because an ATC fuse holder makes great location for me to tap into the starter circuit with my remote start switch.
I replace these fuse holders with in-line ATC holders and they make a nice "emergency break" point for when a starter button sticks, and this can and does happen. Ideally the duration of a stuck starter would trip the fuse but they are often sized too large for this. I still often leave this fuse accessible just in case the starter button sticks or to use as a remote start switch tap in location for oil changes or service work..
© All Images property of Compass Marine Inc.
Richard Rhodes | 18-May-2017 15:21 | |