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Compass Marine How To | all galleries >> Welcome To MarineHowTo.com >> Marine Wire Termination > Making An Insulated Terminal Connection
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Making An Insulated Terminal Connection



This is an Ancor double crimp ratchet tool for use with insulated terminals that are non-heat shrink. When crimping an insulated terminal, with a double crimp tool, it is important to note the direction the terminal is place into the crimp nest. The insert end or the end of the terminal which you feed the wire into, should always face the strain relief side of the crimp die.


Remember when I said "double crimp" yes, this tool makes two crimps at the same time. One crimp for the wire and one crimp for strain relief. These two sides of the crimp die are not symmetrical. The side where the colored dot is, on this particular Ancor tool, crimps the strain relief portion of the terminal and the other side crimps the wire end.


If you make a crimp with the wrong side of the crimping tools die, the crimp will not be correct and will likely fail.


TIP: Other double crimp tools from other manufacturers, may be different than this tool. Examine the dies or check with your tool manufacturer for instructions. The side with the smallest crimp ID is the one to crimp the bare wire end.


WARNING: Double crimp tools are UNIDIRECTIONAL! If you crimp the terminal backwards it will pull out far to easily and pose a safety risk. The strain relief crimp nest is considerably larger than the crimp nest designated for the bare wire. A fair number of readers have complained that their double crimp tools don't work well, and some cheap Chinese "look-a-like" tools may not. I always explain that they are unidirectional and the reader most often writes back to say the tool now works just fine.


WARNING: The original Ancor double crimp tool I tested here works admirably well and represented a decent value. Unfortunately, I recently had my hands on a current model of the same tool and it is not the same in terms of performance?


Remember the wire crimp is always the smaller of the two crimp nests and strain relief is always the larger crimp nest.

Nikon D200
1/60s f/5.6 at 70.0mm iso400 hide exif
Full EXIF Info
Date/Time24-Feb-2008 14:52:53
MakeNikon
ModelNIKON D200
Flash UsedNo
Focal Length70 mm
Exposure Time1/60 sec
Aperturef/5.6
ISO Equivalent400
Exposure Bias
White Balance
Metering Modematrix (5)
JPEG Quality
Exposure Programprogram (2)
Focus Distance

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doug 27-Jul-2012 15:27
I got one just like this one for $11 bucks at Harbor Freight tools and it does a wonderful job of crimping,it is identical to the much,much more expensive name-brand models and works just as well or better.I highly recommend it plus save yourself alot of money.It even has the dot and rib that is needed for certified crimps,in other words it leaves a dot and rib on the crip to show it has been crimped with enough pressure to leave the dot in the crimp area.