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The problem...rotted door frame
The problem...rotted door frame		 Rotted door.
Rotted door.		 I used the multi-tool to cut out the punked out area.
I used the multi-tool to cut out the punked out area.		 more excavating.
more excavating.
All rotted wood removed clear margins.
All rotted wood removed clear margins.		 Removed weatherstriping.
Removed weatherstriping.		 Diagram showing profile to be made and mahogany stock.
Diagram showing profile to be made and mahogany stock.		 Milling on table saw.
Milling on table saw.
close up
close up		 Test fit
Test fit		 Undercut for door flange.
Undercut for door flange.		 Finished blank
Finished blank
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