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Compass Marine | all galleries >> Compass Marine "How To" Articles >> Re-Packing A Traditional Stuffing Box > The Stuffing Box (click any image to see a larger version)
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The Stuffing Box (click any image to see a larger version)
April-15-2005

The Stuffing Box (click any image to see a larger version)

A few weeks ago, while digging around in some old boat parts boxes, I found the stuffing box from my old Catalina 36. It was sitting in the parts box because I had chosen to replace it with a PSS Shaft Seal to make my bilge totally dry. Today is a rainy Sunday and I though it would be a good time to rig it up in my garage and photograph how to replace the flax packing inside one of these "work horse" style stuffing boxes and add it to my "Boat Projects Gallery".
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For illustrative purposes I cleaned the stuffing box of it's oxidation and grime with my drill press and a wire brush. I used a piece of 1" diameter stainless steel as my makeshift prop shaft to complete the picture and present this as it would look inside a boat.
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In this picture what you are actually seeing are two nuts not one. The larger of the two is where the flax resides. The thin nut, on the left, is the locking nut. Once re-packed, & properly adjusted, you lock these nuts together with two large wrenches. If you don't lock these nuts down tight enough, meaning the nuts are each tightened in opposite directions against each other quite tightly, you run the risk of the big nut backing its self off the threads when you put the transmission in reverse. There have been more than a few boats sunk by improper tightening of the stuffing box nuts! Just ask the Boat US insurance division.

Nikon D70s
1/60s f/4.0 at 50.0mm hide exif
Full EXIF Info
Date/Time15-Apr-2007 16:16:08
MakeNikon
ModelNIKON D70s
Flash UsedNo
Focal Length50 mm
Exposure Time1/60 sec
Aperturef/4
ISO Equivalent
Exposure Bias
White Balance
Metering Modematrix (5)
JPEG Quality
Exposure Programprogram (2)
Focus Distance

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Peter Mooney 31-Jul-2011 09:01
Hi

Just to say how very helpful your site is; thank you.
I have been sitting here on my boat in Poole Harbour, UK, wondering how to deal with a leak from the stern gland. (My leak is running at 2 buckets a week rather than the recommended 3 drops a minute)

Thanks to you, I now know what to do, and where to do it.

Peter
michael W. Paul 04-Feb-2010 16:53
just found your site....thanks so muchfor pictures...makes so much sense for me...a visual guy...,going to the hareware store now to buy wrench and cross my fingers I can repair...boat sunk but fortunately on 2 feet under keel....33 Watkins...shucks....
Guest 02-Sep-2009 12:31
This is a great site!!! Made what I thought would be a tough job very easy. Thank you!!
Guest 08-May-2009 20:47
I agree about the nut coming loose when in reverse. It happened to me!
I repacked the stuffing box while on the hard. On launch day I had to maneuver
in reverse to get in and out of the area with the mast crane. Luckily we were on the boat that night. We were getting ready for bed when I noticed that the floor was wet.
I spent a tense couple of hours crammed into a cockpit locker tightening it up.
mike pomper 09-Sep-2008 15:18
what size packing would i use on a catalina 30 1 inch shaft??
Seymour Settler 10-May-2008 22:07
Thank-you for this overview. The part I am still not clear about is how to put back in the new packing cord
swanroc 08-Jul-2007 22:42
Thank you very very much-your pictures and comments have answered a question of how to lossen my box without sinking my dear old newport 28 and atomic 4.