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Complete GL1800 Maintenance video now available at
http://www.angelridevideos.com
Once you have the top shelter off, remove the battery.
Once you have the top shelter off, remove the battery.
Now remove the battery box. Note the hole that the connector attaches to.
Now remove the battery box. Note the hole that the connector attaches to.
This is the connector that attaches to the battery box side.
This is the connector that attaches to the battery box side.
Here you can see the battery and battery box removed
Here you can see the battery and battery box removed
Now remove the gas tank bolts and seat clamp bar
Now remove the gas tank bolts and seat clamp bar
Simply lift up on the gas drain box to remove it.
Simply lift up on the gas drain box to remove it.
Unplug the fuel sending unit
Unplug the fuel sending unit
unplug the fuel pump
unplug the fuel pump
Remove the calmp on the fuel return line
Remove the calmp on the fuel return line
Seperate the fuel return line here
Seperate the fuel return line here
Now unbolt the fuel main hose
Now unbolt the fuel main hose
And lift out the fitting
And lift out the fitting
Disconnect the fuel vent line
Disconnect the fuel vent line
unbolt the front two bolts
unbolt the front two bolts
Plug the fuel return hose coming out of the tank so gas doesn't run out when you tip up the tank
Plug the fuel return hose coming out of the tank so gas doesn't run out when you tip up the tank
Now lift the front end up, and be careful to get the lip over the reverse control unit connector
Now lift the front end up, and be careful to get the lip over the reverse control unit connector
Once the front is up, you can tip it to the side
Once the front is up, you can tip it to the side
Keep rolling right it until it is free
Keep rolling right it until it is free
Here is the tank removed
Here is the tank removed
Here is the before cleaning shot of the inside of the bike with the tank out
Here is the before cleaning shot of the inside of the bike with the tank out
Here is what it looks like after I cleaned it.  This is another reason why I do it myself.  The dealer won't do this for you.
Here is what it looks like after I cleaned it. This is another reason why I do it myself. The dealer won't do this for you.
Here is the ground bolck connector that needs to be checked
Here is the ground bolck connector that needs to be checked
I will add an additional ground and wire it back to the neg terminal on the battery
I will add an additional ground and wire it back to the neg terminal on the battery
This is how I will mount the new ground
This is how I will mount the new ground
I also added a ground from the left head back to the battery to insure thge engine was grounded properly
I also added a ground from the left head back to the battery to insure thge engine was grounded properly
G1 ground found under tank
G1 ground found under tank
G1 ground found under tank
G1 ground found under tank
reinstalling tank is reverse of removal
reinstalling tank is reverse of removal
Reinstall the tank, battery, battery box, and top shelter and it is ready to ride.
Reinstall the tank, battery, battery box, and top shelter and it is ready to ride.
Here I am preparing for my next Space Shuttle mission
Here I am preparing for my next Space Shuttle mission
Rubber Isolator for bottom of gas tank
Rubber Isolator for bottom of gas tank
Evaporative system diagram
Evaporative system diagram
C43.jpg
C43.jpg
FuelPumpConnector 001.JPG
FuelPumpConnector 001.JPG
FuelPumpConnector 003.JPG
FuelPumpConnector 003.JPG
FuelPumpConnector 005.JPG
FuelPumpConnector 005.JPG
GasTankCollar.jpg
GasTankCollar.jpg