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Complete GL1800 Maintenance video now available at
http://www.angelridevideos.com
Here is the gauge I bought from ToolDesk.com (model ATD-5567)
Here is the gauge I bought from ToolDesk.com (model ATD-5567)
The kit contains the proper adapter for the bikes test port on the fuel rail
The kit contains the proper adapter for the bikes test port on the fuel rail
First make sure to have a catch pan. You're gonna need it.
First make sure to have a catch pan. You're gonna need it.
Remove the inner left side panel and the black air dam
Remove the inner left side panel and the black air dam
Here is a look at the front end with the air dam and left inner panel removed
Here is a look at the front end with the air dam and left inner panel removed
Take out the bolt that goes under the left mirror for the fairing upper
Take out the bolt that goes under the left mirror for the fairing upper
Remove the bolts for the top shelter on the left side only
Remove the bolts for the top shelter on the left side only
Now with everything loose, you should be able to flex the panel enough to get to the port
Now with everything loose, you should be able to flex the panel enough to get to the port
Here is a look at the port.  The chrome rail cover is pushed out of the way. I removed only the front allen screw on it.
Here is a look at the port. The chrome rail cover is pushed out of the way. I removed only the front allen screw on it.
Here is a look at the port from another angle
Here is a look at the port from another angle
Here is the plug after it is removed. Be prepared for gas to flow freely once it is out.
Here is the plug after it is removed. Be prepared for gas to flow freely once it is out.
Now you need to quickly get this adapter threaded in. Be prepared to get gas all over yourself and anyone near you
Now you need to quickly get this adapter threaded in. Be prepared to get gas all over yourself and anyone near you
Once theaded in, just screw it finger tight. You can tighten it just by twisting the hose.
Once theaded in, just screw it finger tight. You can tighten it just by twisting the hose.
Here is the other end of the adapter hose. The gauge comes with another hose that screws onto the schrader valve
Here is the other end of the adapter hose. The gauge comes with another hose that screws onto the schrader valve
All set up and ready to test
All set up and ready to test
When ignition is first powered on you will see the rail pressurize to about 50psi with the engine off.
When ignition is first powered on you will see the rail pressurize to about 50psi with the engine off.
At idle, the gauge bounced due to vacuum pressure oscillations
At idle, the gauge bounced due to vacuum pressure oscillations
As I brought it up just off idle it started to settle out
As I brought it up just off idle it started to settle out
Once off idle, it settled at around 41psi (at about 2K rpm)
Once off idle, it settled at around 41psi (at about 2K rpm)
Here is a small adapter that comes with the Mity Vac kit. I used it to make a restrictor for the vacuum line
Here is a small adapter that comes with the Mity Vac kit. I used it to make a restrictor for the vacuum line
The opening in the end was a bit too large, so I heated (melted) it and closed it
The opening in the end was a bit too large, so I heated (melted) it and closed it
I then poked about 4 or 5 holes in the end with a needle
I then poked about 4 or 5 holes in the end with a needle
Then I inserted it into the vacuum line and re-checked the vacuum and fuel pressures
Then I inserted it into the vacuum line and re-checked the vacuum and fuel pressures
Here is the restrictor installed in the vacuum line
Here is the restrictor installed in the vacuum line
Here is what my vacuum looked like at idle before the restrictor was installed
Here is what my vacuum looked like at idle before the restrictor was installed
Here is my vacuum at idle after the restrictor was installed
Here is my vacuum at idle after the restrictor was installed
As the engine warmed the vacuum dropped a bit, but held steady
As the engine warmed the vacuum dropped a bit, but held steady
Here is my fuel pressure at idle after I installed the restrictor
Here is my fuel pressure at idle after I installed the restrictor
Here is a tip to get those plastic rivets back in. Spray them with silicone spray before installation, a flashlight also helps.
Here is a tip to get those plastic rivets back in. Spray them with silicone spray before installation, a flashlight also helps.